AMC 25.975(a)(7) Fuel tank vent fire protection
ED
Decision 2018/005/R
1.Ā Ā Ā Ā Ā Ā Purpose
This AMC
provides guidance and acceptable means of compliance with CSĀ 25.975(a)(7)
and the related specifications for the prevention of fuel tank explosions
caused by the ignition of vapours outside fuel tank vents.
2. Ā Ā Ā Ā Ā References
2.1.Ā Ā Ā Related certification specifications:
āĀ Ā Ā Ā Ā Ā Ā Ā
CS 25.863 Flammable fluid fire protection
āĀ Ā Ā Ā Ā Ā Ā Ā
CS 25.867 Fire protection: other components
āĀ Ā Ā Ā Ā Ā Ā Ā
CS 25.901 Installation (paragraphs (b)(2)
and (c))
āĀ Ā Ā Ā Ā Ā Ā Ā
CS 25.954 Fuel system lightning protection
āĀ Ā Ā Ā Ā Ā Ā Ā
CS 25.963 Fuel tanks: general (paragraphs
(d) and (e)(2))
āĀ Ā Ā Ā Ā Ā Ā Ā
CS 25.981 Fuel tank ignition prevention.
2.2.Ā Ā Ā Technical publications
āĀ Ā Ā Ā Ā Ā Ā Ā
Hill,
Richard and George R. Johnson, Investigation of Aircraft Fuel Tank Explosions
and Nitrogen Inerting Requirements During Ground Fires, FAA Technical Report
No. FAA-RD-75-119. Washington, D.C.: U.S. Department of Transportation, 1975
āĀ Ā Ā Ā Ā Ā Ā Ā
FAA
Technical Report ADS-18, National Technical Information Service (NTIS),
Lightning Protection Measures for Aircraft Fuel Systems. Springfield, VA: U.S.
Department of Commerce, 1964
āĀ Ā Ā Ā Ā Ā Ā Ā
Military
Standard, Environmental Engineering Considerations and Laboratory Test
Methods, MILāSTD-810G w/Change1, Method 511.6 Procedure II. Philadelphia, PA:
U.S. Department of Defense, 2014
āĀ Ā Ā Ā Ā Ā Ā Ā
RTCA,
Inc., Environmental Conditions and Test Procedures for Airborne Equipment,
RTCA/DOā160G. Washington DC: RTCA, Inc., 2010
āĀ Ā Ā Ā Ā Ā Ā Ā
Coordinating
Research Council, Inc., Handbook of Aviation Fuel Properties. Atlanta, GA:
CRC, Inc., 2004
āĀ Ā Ā Ā Ā Ā Ā Ā
Kuchta,
Joseph M., Summary of Ignition Properties of Jet Fuels and Other Aircraft
Combustible Fluids, Technical Report AFAPL-TR-75-70. Springfield, VA: U.S.
Department of Commerce, 1975
3.Ā Ā Ā Ā Ā Ā Definitions
āĀ Ā Ā Ā Ā Ā Ā Ā Ā
Autogenous Ignition (Auto-Ignition)
Temperature (AIT). The minimum temperature at which an optimised flammable vapour and air
mixture will spontaneously ignite when heated to a uniform temperature in a
normal atmosphere without an external source of ignition, such as a flame or
spark.
āĀ Ā Ā Ā Ā Ā Ā Ā Ā
Flammability Limit. The highest and lowest
concentration of fuel-in-air-by-volume per cent that will sustain combustion.
A fuel-to-air mixture below the lower limit is too lean to burn, while a
mixture above the upper limit is too rich to burn. The flammability limit varies
with altitude and temperature and is typically presented on a
temperature-versus-altitude plot.
āĀ Ā Ā Ā Ā Ā Ā Ā Ā
Flash Point. The minimum temperature at which a flammable
liquid will produce flammable vapour at sea level ambient pressure.
āĀ Ā Ā Ā Ā Ā Ā Ā Ā
Flame Holding. The ability of a flame arrestor to halt the
propagation of a flame front through a passage.
āĀ Ā Ā Ā Ā Ā Ā Ā Ā
Ignition Source. A source of sufficient energy to initiate
combustion of a fuel-air mixture. Hot surfaces that can exceed the
auto-ignition temperature of the flammable vapour under consideration are
considered to be ignition sources. Electrical arcs, electrical sparks, and
friction sparks are also considered to be ignition sources if sufficient
energy is released to initiate combustion.
āĀ Ā Ā Ā Ā Ā Ā Ā Ā
Stoichiometric Ratio. The ratio of fuel to air
corresponding to the condition in which the available amounts of fuel and
oxygen completely react with each other, thereby resulting in combustion
products that contain neither fuel nor oxygen.
4.Ā Ā Ā Ā Ā Ā Acceptable means of compliance
Acceptable
means of compliance with CS 25.975(a)(7) include:
āĀ Ā Ā Ā Ā Ā Ā Ā Ā
flame
arrestors in the fuel tank vents that prevent flame propagation into the fuel
tank
(see paragraph 5 of this AMC);
āĀ Ā Ā Ā Ā Ā Ā Ā Ā
fuel
tank inerting systems that exceed the basic requirements of CS 25.981 and
prevent fuel tank explosions* (see paragraph 7.1 of this AMC);
āĀ Ā Ā Ā Ā Ā Ā Ā Ā
fuel
tank pressurisation systems or features of the system that result in a closed
vent system and that are effective in preventing a fuel tank explosion during
all operating conditions (e.g. taxiing, take-off, landing, refuelling, etc.)
and post-crash fire conditions (see paragraph 7.2 of this AMC); and
āĀ Ā Ā Ā Ā Ā Ā Ā Ā
fuel
tank or vent system fire suppression systems that prevent a fuel tank
explosion with a fire present at the fuel tank vent outlet for the required 2
minutes and 30 seconds (see paragraph 7.3 of this AMC).
* Fuel tank inerting
systems that meet CS 25.981 would not necessarily be adequate for
demonstrating compliance with CS 25.975 because CS 25.981 does not
require the fuel tank ullage to be fully inert at all times. If inerting is
used as the means of compliance with CS 25.975,
the inerting system must be effective in preventing flame that is present at
the vent outlet from propagating to the fuel tank. The applicant should show
this during normal operating conditions, all foreseeable ground fire
conditions (e.g. from refuelling, refuelling overflow, etc.), and post-crash
ground fire conditions.
5. Ā Ā Ā Ā Ā Flame arrestors
5.1. Ā Ā This paragraph describes the use of flame
arrestors as a means of meeting the 2-minute and 30-second time requirements
defined in CS 25.975(a)(7). The guidance is based on evaluating the
flame arrestor performance during critical case conditions anticipated to
occur when fire is adjacent to the fuel tank vent outlet. The flame arrestor
should meet the performance described in this AMC during postācrash ground
fires or other fire scenarios such as those resulting from fuel leakage due to
fuel tank damage or fuel spilled during refuelling mishaps.
5.2. Ā Ā Flame arrestors that meet the standards
defined in this AMC may not be effective in preventing the propagation of
fires that may occur following lightning strikes near the fuel tank vent
outlet. The ignition of fuel vapours near the vent outlet caused by lightning
results in a high-speed pressure wave that can travel through the flame
arrestor without sufficient time for the heat transfer necessary for the flame
arrestor to quench the flame front. Instead, fuel tank vent lightning
protection may be addressed as discussed in AMCĀ 25.954 āFuel System Lightning Protectionā, which is based on locating vents
outside the lightning strike zones of the aeroplane. While aeroplane
manufacturers have used flame arrestors to address lightning protection in
several instances, they needed dedicated testing that addressed the unique
design features to demonstrate the effectiveness of the installation. The
guidance in this AMC is intended to address compliance with CSĀ 25.975(a)(7) and is not intended to be used as guidance for showing compliance
with the lightning protection requirements in CS 25.954.
5.3. Ā Ā The installation of flame arrestors in the
aeroplane fuel vent system will affect the performance of the fuel tank vent
system. The applicant should account for factors such as the introduction of a
flow restriction and the associated increase in the pressure drop during
refuelling system failure conditions, as well as the impact of environmental
conditions such as icing and lightning, when requesting approval of the fuel
tank installation. Means of compliance for these considerations are not
addressed in this AMC. General fuel system guidance is provided in AMC 25.963
and AMC 25.981.
5.4. Ā Ā Previous results from flame arrestor
performance tests indicated that the critical condition for evaluating the
effectiveness of the flame arrestor occurs when the flame front contacts the
surface of the flame arrestor, which results in heating of the flame arrestor.
As the flame arrestor is heated, the ability of the flame arrestor to absorb
energy may be reduced, resulting in its inability to quench the flame. Once
this occurs, the flame will then pass through the flame arrestor, resulting in
flashback. It is important to realise that flashback through heated flame
arrestor channels, which normally quench flames, should not be confused with
auto-ignition or hot surface ignition. Flashback will occur when the rate of
heat loss to the channel wall is insufficient to quench the flame. In this
case, the wall acts as an inadequate heat sink and not as an ignition source.
The flame retains sufficient heat energy to pass to the upstream side of the
flame arrestor.
5.5. Ā Ā Flame propagation past the flame arrestor
may also occur due to the ignition of flammable vapours by hot surfaces. The
time it takes for the assembly surfaces on the internal side of the flame
arrestor, including the line and housing, to be heated to a temperature higher
than the AIT of the flammable vapour mixture could be the limiting factor in
establishing the effectiveness of the flame arrestor assembly. The ignition of
combustible mixtures by hot surfaces (auto-ignition) involves different phenomena
from the phenomena involved in flashback as discussed in paragraph 5.4 of this
AMC. For auto-ignition to occur, a portion of the combustible gas must dwell
near a hot surface long enough for the amount of chemical heat produced to
become greater than the heat dissipated to the surroundings. The maximum dwell
time (commonly termed the āignition lagā) is a function of the heat transfer
characteristics of the gas and the heat source, as well as the kinetics of the
combustion process. For this reason, the surface area and the shape of the hot
surface, and the flow field around the heat source, are critical factors in
determining whether ignition will occur.
5.6. Ā Ā The test conditions defined in this AMC are
intended to evaluate the effectiveness of flame arrestors during two
conditions. The first condition is the ignition, by an external source, of
flammable vapours at the fuel tank vent outlet. The flame arrestor should be
effective in stopping the initial propagation of flames. The second condition
is a continuous flow of vapour exiting the fuel vent. The flame arrestor
should hold the flames without passing the flames to the upstream portion of
the vent system. The applicant should determine the critical test conditions
following a review and analysis of the particular flame arrestor installation
and its characteristics.
5.7. Ā Ā The conditions under which the flame
arrestor should be effective include those where flammable fluid vapours are
exiting the fuel tank at flow rates that vary from no flow, which typically
occurs during normal ground operations, to high-flow conditions, which
typically occur during refuelling or when the fuel tank is heated due to a
ground fire following an accident.
5.8. Ā Ā The applicant should conduct an analysis to
determine the pass/fail criteria for the aeroplane-specific flame arrestor
installation. The analysis should include consideration of hot surface
ignition when determining whether the flame arrestor assembly meets the
explosion prevention requirement of 2 minutes and 30 seconds. The maximum
surface temperatures of the flame arrestor installation and the flame arrestor
should be established when meeting the requirement. The applicant should
consider the velocity of the flammable fluid vapour on the surface of the
flame arrestor and the duct sidewall upstream (tank) side of the flame
arrestor. Provided that a uniform vapour velocity is present (i.e. there are
no areas of stagnation), a heat source whose temperature exceeds the AITs
quoted for static conditions (typically 230 °C/450 °F) will not cause ignition
in the flame arrestor installation. Data in the Handbook of Aviation Fuels
Properties (see Chapter 2.2 of this AMC) show the relationships between vapour
velocities and AITs. Test results from developmental testing of flame
arrestors installed in fuel vent lines have shown that ignition will not occur
if the temperature of the centre of the flame arrestor remains below
370 °C/700 °F. However, this temperature limit may not be
appropriate for other surfaces in the flame arrestor installation where a
uniform flammable vapour flow is not present. The applicant should analyse the
flame arrestor design to determine the critical locations and fuel vapour flow
conditions that result in the highest surface temperatures, and run an
adequate number of test conditions to validate the analysis.
6. Ā Ā Ā Ā Ā Demonstrating compliance using flame
arrestors
6.1. Ā Ā The performance of a flame arrestor is
influenced by installation effects that may cause variations in critical
parameters such as the speed of the flame front and the temperatures of the
surfaces. The applicant should account for such installation effects in
demonstrating compliance. The applicant may choose to show compliance with CSĀ 25.975(a)(7) by testing a complete, conformed production installation of the
flame arrestor (including the upstream and downstream ducting). Alternatively,
the applicant may request EASA approval to use other tests and analysis of the
flame arrestor and the installation as a means of compliance.
6.2. Ā Ā The applicant may propose to use flame
arrestor elements from a supplier. The supplier may have previously qualified
an element to flame propagation requirements without consideration of the
design of the aeroplane into which the flame arrestor will be installed. The
applicant should conduct tests to show that they have accounted for any
effects of the installation, including flame front speeds and duct sidewall
temperatures. The fuel types for these tests differ, and should be established
as discussed in paragraph 6.3.1.3 of this AMC prior to conducting any testing.
6.3.Ā Ā Ā Flame arrestor installation test.
6.3.1. Test Set-up.
Figure A-1
shows a schematic of the test set-up. The test set-up involves mounting the flame
arrestor element in a tube configuration that is representative of the
aeroplane installation. The speed of the flame front that travels down the
fuel vent system tubing toward the flame arrestor is a critical factor in the
performance of the flame arrestor in preventing flame propagation. The flame
front will accelerate down the tubing, so higher velocities will occur if the
flame arrestor is located farther away from the fuel tank vent outlet.
Therefore, the shape and diameter of the tubing and its length from the fuel
tank vent inlet to the flame arrestor should be representative of the
production configuration, unless the flame arrestor element was previously
found to comply in an installation in which the speed of the flame reaching
the flame arrestor was higher. In addition, the orientation of the flame
arrestor in the fixture is a critical parameter for the compliance
demonstration. For instance, a flame arrestor installation that faces
downward, so a ground fire impinges on its face, will have a shorter duration
flame-holding capability than a flame arrestor that is mounted horizontally.
6.3.1.1.
Test fixture features.
The
applicant should consider the following features in designing the flame
arrestor test fixture:
1. Ā Ā Ā Ā Ā Orient the element
to simulate the actual aeroplane installation.
2. Ā Ā Ā Ā Ā Cut viewing
sections into the pipe upstream and downstream of the flame arrestor element
and cover them with transparent material to provide visual access to the
element.
3. Ā Ā Ā Ā Ā Locate igniters
upstream and downstream of the element.
4. Ā Ā Ā Ā Ā Locate
thermocouples in the duct to measure the incoming flammable mixture
temperature and the vapour temperatures downstream of the flame arrestor
element.
5. Ā Ā Ā Ā Ā Install
thermocouples on the surface of the centre of the flame arrestor elementās
upstream face and on the surface of the upstream side of the duct.
6. Ā Ā Ā Ā Ā Incorporate a
pressure-relief feature in the upstream portion of the system to relieve
explosive pressures when ignition of the upstream flammable fluid vapour
occurs.
7. Ā Ā Ā Ā Ā Mix air that is at
a temperature higher than the boiling point of the fuel being used (see
paragraph 6.3.1.3 of this AMC) with fuel, and introduce it at the inlet of the
tube.
8. Ā Ā Ā Ā Ā Vary fuelāair
ratios by adjusting the respective fuel-vapour and air-supply rates.
6.3.1.2. Test equipment.
The test equipment should include:
1. Ā Ā Ā Ā Ā The test article,
including the flame arrestor and the downstream section of the vent system
assembly that meets production specifications.
2. Ā Ā Ā Ā Ā A section of
ducting that is representative of the production flame arrestor installation.
3. Ā Ā Ā Ā Ā A means of
generating a supply of fuel vapour at preselected fuel-to-vapour air ratios
and various flow rates.
4. Ā Ā Ā Ā Ā A window for
observing upstream and downstream conditions during the test. This should
allow to determine the location of the flame front relative to the flame
arrestor.
5. Ā Ā Ā Ā Ā A means to measure
temperatures on the upstream duct surfaces and the flame arrestor.
6. Ā Ā Ā Ā Ā A means to measure
fuel vapour mixture temperatures both upstream and downstream of the flame
arrestor.
7. Ā Ā Ā Ā Ā A means to relieve
explosive pressure upstream of the flame arrestor.
8. Ā Ā Ā Ā Ā Ignition sources
for igniting the explosive mixture upstream and downstream of the flame
arrestor.
6.3.1.3. Fuel type.
6.3.1.3.1.
The applicant should establish the critical fuel type for the test based on a
review of the approved fuels for the aeroplane model. The applicant should use
fuels in the test that have representative characteristics of the critical
fuel approved for use in the aeroplane. The use of hexane as a representative
fuel for kerosene fuels such as Jet A and TS-1 has been found to be
acceptable. Hexane (C6H14) is readily available and easily manipulated in the
gaseous state, so it is typically a fuel of choice. The AIT for hexane of
223°C/433°F closely simulates that of Jet A kerosene fuel, which has an AIT of
224°C/ 435°F, and JP-4 which has an AIT of 229°C/445°F.
Note: The
applicant should not use fuels with higher AITs than these, such as propane,
for the flame arrestor element test because ignition on the back side of the
flame arrestor would not be adequately evaluated.
6.3.1.3.2.
Table A-1 summarises the properties of hexane and provides an example of the
method for calculating the stoichiometric relationship of hexane needed for
the test.
6.3.1.3.3.
The applicant may use propane for testing of a flame arrestor installation if
the AIT is not a critical parameter for the test. For example, testing of a
simulated production flame arrestor installation to validate that temperatures
of portions of the installation within the fuel tank remain below the maximum
permitted fuel tank surface temperature (typically 200 °C/400 °F) would be
acceptable, provided that the applicant or supplier has previously shown that
the flame arrestor element meets the flame-holding requirements.
6.3.1.3.4.
Table A-3 summarises the properties of propane as provided in FAA Technical
Report ADSā18, Lightning Protection Measures for Aircraft Fuel Systems (see
Chapter 2.2 of this AMC), and provides an example of the method for
calculating the stoichiometric ratio of propane.
6.3.1.4.
Thermocouples.
The
applicant should use bare junction 1/16- to 1/8-inch metal-sheathed,
ceramic-packed, chromelāalumel thermocouples with nominal 22 to 30 AWG
(American wire gage) size conductors or equivalent. The applicant should not
use air-aspirated, shielded thermocouples. Experience has shown that 1/16-inch
thermocouples may provide more accurate calibration than 1/8-inch
thermocouples; the 1/16-inch thermocouples are therefore recommended.
6.3.1.5.
Test specimen.
The test
specimen should be a production component that conforms to the type design
intended for certification.
6.3.2. Test conditions.
Two types of
tests are typically needed to demonstrate compliance: one for flame
propagation prevention in a static vent vapour flow condition, and one for
flame holding in a continuous vapour flow condition. These conditions provide
a conservative demonstration of fuel tank vent fire protection capability with
respect to delaying flame front propagation through the fuel vent flame
arrestor installation during ground fire conditions.
6.3.2.1.
Flame propagation test (static).
This test
demonstrates the elementās flame-arresting performance in a static condition
at the critical fuel mixture condition of 1.15 ± 0.05 stoichiometric. This
mixture is based on FAA-sponsored tests done by Atlantic Research, documented
in the Lightning Protection Measures for Aircraft Fuel Systems report. The
report shows curves of the flame arrestor equilibrium temperature for various
airāflow ratios as a function of the per cent stoichiometric fuelāair ratio
(see Figure A-2 in this AMC). These curves maximise at about 1.10 to 1.20
stoichiometric. The curves indicate that higher temperatures occur at lower
flow rates.
6.3.2.1.1.
Establish the mixed flow.
Close the
fuel and air valves. Ignite the mixture downstream of the element. Verify that
flames did not propagate through the flame arrestor by observing it through
the viewing window. Verify that the upstream mixture is combustible by
energising the upstream igniter and observing the ignition of the upstream
mixture. The applicant should repeat this test a minimum of 5 times at this
mixture, as is done with explosion proof testing.
6.3.2.1.2.
Flame front velocity.
The velocity
of the flame front as it reaches the flame arrestor can significantly
influence the effectiveness of the flame arrestor in preventing flame
propagation. The flame front velocity increases as the flame travels down a
vent line containing flammable vapours. The velocity of the flame front is
installation-dependent and influenced by the length and diameter of the vent
line, and by flow losses between the ignition source and the flame arrestor.
The test configuration should include consideration of these critical
features. If an applicant proposes to use a previously approved flame arrestor
element in a new installation with a different length or diameter of the vent
line than previously tested, the applicant should account for these
installation differences in the compliance demonstration. The applicant may
need to conduct a separate test to demonstrate that the flame arrestor is
effective in the installed configuration.
6.3.2.2.
Flame-holding test.
The purpose
of this test is to show that a flame present at the fuel tank vent outlet,
when a continuous flow of flammable vapour is exiting the vent, will not
propagate into the fuel tank. The test conditions for this test are based on
test results documented in the Lightning Protection Measures for Aircraft Fuel
Systems report that resulted in the highest flame arrestor temperature. Run
this test at a 1.15 stoichiometric fuelāair ratio. The flammable vapour flow
rate that achieves a velocity of 0.75 to 1.0 feet per second (ft/s) across the
flame arrestor is the range where flame arrestor failure occurred in the
shortest time during development testing.
Adjust the
flow to achieve a velocity of 0.75 ft/s (+ 0.25, ā 0 ft/s) across the flame
arrestor and ignite it downstream of the flame arrestor.
Determine
and establish the location of the flame front by viewing it through the
viewing window.
Determine
the position of the flame front and adjust the vapour flow rate such that the
flame front contacts the downstream flame arrestor face, resulting in the
greatest rate of heating of the flame arrestor surface.
Take care to
maintain the flammable vapour flow rate at a constant value throughout the
test so as to maintain the correct fuelāto-air ratio.
6.3.2.2.1.
Flame arrestor element maximum surface temperatures.
Monitor the
temperature at the upstream centre of the flame arrestor during the
flame-holding test; it is required to stay below 370 °C/700 °F for the first 2
minutes and 30 seconds after the ignition. Data from developmental testing
show that the temperature of the centre of the upstream flame arrestor face at
which failure (i.e. propagation of the flame) occurred was typically above
370 °C/700 °F, which is well above the AIT of JPā4 fuel vapour of
229 °C/445 °F, as established during no-flow conditions. The
upstream flame arrestor temperature can go well above the AIT without causing
upstream ignition because of the high local velocity of the vapour. For this
reason, hexane, with an AIT of 223 °C/433 °F, should be used for the test of
the flame arrestor element.
6.3.2.2.2.
Flame arrestor installation and vent system maximum surface temperatures.
The
compliance demonstration must show that flames present at the vent outlet do
not propagate into the fuel tank during the first 2 minutes and 30 seconds
after ignition. If the flame arrestor installation or any vent system
components that are exposed to the flame are installed in locations where the
ignition of flammable vapours could result in the propagation of the fire into
the fuel tank, the applicant must show that ignition of the fuel vapours does
not occur. This may require the installation of additional surface temperature
instrumentation as part of the compliance demonstration test. The applicant
should establish temperature limits for any components of the vent or flame
arrestor assembly that are located in spaces where flammable vapours may be
present, based on the location of the components in relation to the fuel tank.
AMCĀ 25.981 provides guidance for establishing a maximum allowable surface
temperature within the fuel tank (the tank walls, baffles, or any components)
that provides a safe margin, under all normal or failure conditions, that is
at least 30 °C/50 °F below the lowest expected AIT of the approved
fuels. The AIT of fuels will vary because of a variety of factors (e.g.
ambient pressure, dwell time, fuel type, etc.). The AIT accepted by EASA
without further substantiation for kerosene fuels, such as Jet A, under static
sea level conditions, is 232 °C/450 °F. This results in a maximum
allowable surface temperature of 200 °C/400 °F for an affected
surface of a fuel tank component. Higher surface temperature limits in
flammable fluid leakage zones may be allowed in certain cases where the
applicant can substantiate that the higher temperature limits are acceptable.
The applicant should monitor and record surface temperatures for any
components where the analysis-established limits were required, and should
show that the surface temperatures remain below the established limits.
6.3.3. Pass/fail criteria.
6.3.3.1.
The flame arrestor installation should meet the following performance
criteria, as described in paragraph 6.3.2 of this AMC:
It should
pass the static propagation test;
It should
have a minimum flame-holding time of 2 minutes and 30 seconds;
Installation-dependent
maximum surface temperature limits should be established for any flame
arrestor and vent system components located in fuel tanks or flammable fluid
leakage zones that are determined to be potential sources that could propagate
the flame from the external vent to the fuel tank.
6.3.3.2.
After completing the flame arrestor tests noted above, the applicant should
carefully examine the integrity of the structure of the flame arrestor.
Suppliers have constructed flame arrestors from one flat and one corrugated
stainless steel sheet that are rolled up and placed into a flanged casing.
This construction produces a series of small passages. Structural integrity of
the coiled sheet metal is maintained by either rods that cross at the front
and rear faces of the coil or by brazing or welding of the coiled sheet metal
at various points around the surface. Flame arrestors have failed the test
when the flame passed across the flame arrestor because structural integrity
was lost during the test due to failures of welds or brazed joints. Damage to
components of the flame arrestor assembly is acceptable if the flame arrestor
installation prevents flame propagation during the test, and the maintenance
requirements specify that the flame arrestor must be repaired or replaced
following an event where the flame arrestor was exposed to flame.
6.3.4. Related qualification and installation
considerations.
This
paragraph does not contain an all-inclusive list of applicable qualification
considerations. The tests should show that each component performs its
intended function within the environment where it is installed. The applicant
should establish design-specific qualification requirements in addition to the
items listed in this paragraph.
6.3.4.1.
Vibration.
Test the
flame arrestor in a vibration environment representative of the installation.
6.3.4.2.
Icing.
Installation
of a flame arrestor will probably introduce a point in the vent system where
icing is likely. The applicant should account for this effect in the vent
system design by either installing pressureārelief provisions that protect the
tank from excessive pressure differentials, or by showing that icing or
clogging of the flame arrestor with ice is not possible.
6.3.4.3.
Fuel tank bottom pressures.
In many
cases, applicants have established the size of fuel tank vent systems, and the
associated fuel tank refuelling rates, based on the bottom pressure of the
fuel tank after failure of the refuelling system shut-off system and the
resulting fuel overflow of the tank through the vent system. However,
installation of a flame arrestor or modifications to the vent system may
result in increased tank bottom pressures. Therefore, if an applicant adds a
flame arrestor to a fuel vent, or modifies an existing flame arrestor, the
applicant should evaluate the effects of these changes on the tank bottom
pressure, and adjust the refuelling rates to maintain the fuel tank bottom
pressures within the limits that were established by the fuel tank structural
analysis.
6.3.4.4.
Lightning.
The
applicant must show that the fuel tank vent system installation complies with CSĀ 25.954. AMCĀ 25.954 provides guidance in meeting
those requirements. FAA Technical Report ADS-18 (see paragraph 2.2 of this
AMC) provides factors that the applicant should consider when developing
features to protect fuel tank vents from lightning.
7.Ā Ā Ā Ā Ā Ā Demonstrating compliance using fuel tank
inerting, fuel tank pressurisation, and fire suppression systems
7.1.Ā Ā Ā Fuel tank inerting.
An
applicantās use of fuel tank inerting systems to show compliance with CS 25.975(a)(7) requires them to demonstrate that the design prevents fuel tank
explosions during all operating conditions (e.g. taxiing, take-off, landing,
refuelling, etc.) and post-crash fire scenarios. To comply with CS 25.981,
inerting systems are not required to inert the fuel tanks during all operating
conditions. Therefore, if an applicant proposes an inerting system as the
means of compliance with CS 25.975(a)(7), the system would need to have
additional capability to prevent fuel tank explosions during all operating
conditions. For example, inerting systems found compliant with CS 25.981typically
allow the fuel tanks to become flammable during refuelling operations, and
when the inerting system is inoperative. The applicant would need to address
these conditions in order to ensure that the system continues to meet the
requirements of CS 25.975(a)(7).
7.2. Ā Ā Fuel tank pressurisation systems.
Fuel tank
pressurisation systems or features of the system that result in a āclosedā
vent system may become inoperative during an accident or the subsequent
post-crash fire scenario. If the applicant proposes fuel tank inerting or
pressurisation as the means of compliance with CS 25.975(a)(7), the applicant must show that these means are effective in preventing
a fuel tank explosion during all operating conditions (e.g. taxiing, take-off,
landing, refuelling, etc.) and post-crash fire conditions.
7.3. Ā Ā Fire suppression systems.
Fuel tank or
vent system fire suppression systems are typically activated by a light
sensor, and they discharge a fire-suppressant agent that is only effective for
a short time. Demonstrating compliance using this technology would require the
applicant to show its effectiveness in preventing a fuel tank explosion with a
fire present at the fuel tank vent outlet for a minimum of 2Ā minutes and
30 seconds.
[Amdt
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EASA fuel tank vent fire protection requires preventing fuel explosions from external ignition. Compliance can be achieved through flame arrestors, enhanced fuel inerting, closed vent pressurization, or fire suppression systems. Testing validates flame arrestor effectiveness under various conditions, including continuous vapor flow and potential hot surface ignition, ensuring safety for at least 2.5 minutes.
* Summary by Aviation.Bot - Always consult the original document for the most accurate information.
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